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The $4B Company That Pays 77% Bonuses
Their bonuses have built an impressive workforce moat. But robots don't need bonuses. Lincoln is racing to stay relevant before Optimus learns to weld.
Today, I'm looking Lincoln Electric (LECO), a $4 billion revenue welding equipment company. For those familiar with welding and shop work, it's no surprise they have build a memorable brand. But it's their people philosophies which jumped out to me.
Here's what caught my attention:
They pay average bonuses of 77% of base wages (not a typo)
Haven't laid anyone off since 1958 despite multiple recessions
Workers produce 2-3x more than competitors using the same equipment
Public competitors can't copy them without destroying quarterly earnings
The kicker? This isn't some Silicon Valley startup burning VC cash. Lincoln's been profitable for 129 years straight.
Three things that matter for your business:
Their "Incentive Management System" proves culture beats technology for competitive moats
Counter-positioning strategy forces competitors into lose-lose decisions
Multi-generational employee families create knowledge that money can't buy
The money shot: 36.7% gross margins and 17.3% operating margins in a commodity business. That's what can happen when your workers act like owners.
The risk: AI is the trend of our times but I'm hearing more and more about how major advances in robotics are right around the corner. Robotic welding is nothing new but when humanoid robots become technically and financially viable for a small/medium-sized business, welding is an obvious job-to-be-done for them to tackle. It's good to see the company making investments in automation but this is going to be a trend I'm following closely.
With that, I'll see you tomorrow.
Nick
TL;DR
Business Model: $4.0B welding equipment/consumables company, with about half of revenue from consumables
Key Insight: Decades-long U.S. no-layoff tradition and substantial profit-sharing bonuses create an hard-to-replicate competitive moat
Financial Strength: 36.7% gross margins, 15.9% reported operating margins (17.6% adjusted), 29 consecutive years of dividend increases
Strategic Position: Market leader through counter-positioning—public competitors can't copy management model without shareholder backlash
Entrepreneurial Lessons: Build advantages competitors cannot replicate; culture amplifies technology for sustainable moats
The 30,000-Foot View
Lincoln Electric runs a "razor-and-blades" business model in welding, with a large share of sales from higher-margin consumables (wires, electrodes, flux). The company serves industrial markets including fabrication, automotive, oil and gas, and construction across 160 countries.
Key Statistics:
Market Cap: $13.25 billions
2024 Revenue: $4.009 billion
Gross Margin: 36.7%
Net Income: $461 million
Employees: ~12,000
Industry: Industrial Manufacturing Equipment
Revenue Mix by Segment (2024):
Americas Welding: $2.565B
International Welding: $0.934B
Harris Products Group: $0.510B
Company History
1895: John C. Lincoln founds company with $200 to manufacture electric motors
1907: Brother James F. Lincoln joins, takes over management in 1914
1914-1934: Implements revolutionary management system (advisory board, piecework, profit-sharing)
1934: First profit-sharing bonus year—$131,800 distributed on $4M sales
1958: Guarantees employment for workers with 2+ years service
1995: IPO after 100 years private, raises $100M for international expansion
2012-2023: CEO Christopher Mapes delivers company-reported 523% TSR through 20+ acquisitions
2024: Steven Hedlund becomes CEO, continues automation focus with 6 acquisitions
Show Me the Money
Stand-out Financial Features:
Operating margins above 15% show pricing power
30% revenue growth 2021-2023 before industrial headwinds hit
Debt increased for strategic automation acquisitions
29 consecutive years of dividend increases
Financial Data
Metric | 2021 | 2022 | 2023 | 2024 |
---|---|---|---|---|
Revenue | $3.23B | $3.76B | $4.19B | $4.01B |
Gross Profit | $1.07B | $1.28B | $1.47B | $1.47B |
Gross Margin | 33.0% | 34.1% | 35.0% | 36.7% |
Ops Profit | $471M | $624M | $707M | $692M |
Ops Margin | 14.6% | 16.6% | 16.9% | 17.3% |
CapEx | $72M | $91M | $117M | $105M |
Net Debt | $1.01B | $711M | $884M | $950M |
The N.O.O.B. Nine — Competitive Powers
The Nerd Out on Business Nine is made up of Hamliton Helmer's famous "7 Powers" of competitive advantage (Scale Economies, Network Economies, Counter-Positioning, Switching Costs, Branding, Cornered Resource, and Process Power) combined with two of my own (Data Flywheel and Distribution Advantage).
Power | Score | Rationale |
---|---|---|
Branding | 4/5 | 125-year heritage creates "Red vs Blue" loyalty in welding community |
Data Flywheel | 3/5 | Early stages with CheckPoint monitoring and Power Wave IoT platforms |
Process Power | 5/5 | Incentive system drives 2-3x productivity vs competitors; refined over 125 years |
Scale Economies | 4/5 | $4B revenue vs ESAB's ~$2.5B and Miller's ~$1.3B; 71 manufacturing locations |
Switching Costs | 4/5 | Proprietary consumables and extensive operator training lock in customers |
Cornered Resource | 5/5 | Multi-generational workforce culture impossible to replicate with capital |
Network Economies | 2/5 | Welding equipment doesn't create network effects; limited digital ecosystem |
Counter-Positioning | 5/5 | Public competitors cannot match large bonuses without hurting earnings |
Distribution Advantage | 4/5 | 71 facilities across 21 countries provide local market advantages |
Average Score: 4/5 - Lincoln's strongest moats center on brand, human capital and culture.
Memorable Marketing
Lincoln's marketing emphasizes education and purpose over traditional advertising.
Digital Investment: Annual budget targeting industrial engineers through content marketing and technical resources.
TradeLife Campaign (2023): Partnered with YouTuber Jimmy Diresta and HGTV's Josh Temple documenting Boys Town's welding program.
Training Programs: Annual investment reaching thousands through Lincoln Electric Welding School (since 1917).
Trade Shows: Exhibition budget focusing on hands-on demonstrations at FABTECH, Automate, and regional events.
Tactical Takeaways:
Use education-based marketing to build expertise positioning
Partner with influencers authentically connected to your industry
Address industry-wide challenges (skills gap) to build goodwill
Invest in hands-on demonstrations
Create multi-generational customer relationships through training
AI Uses & Opportunities
Current Implementations:
VRTEX Virtual Reality training with AI-driven weld quality analysis
Power Wave technology processing 90x faster than previous generations
Cooper Cobots enabling collaborative robot welding
Novarc partnership achieving significant productivity gains in pipe welding
Future Opportunities:
Enhanced computer vision for automated weld inspection
Predictive maintenance analytics
Supply chain optimization through machine learning
Expanded VR/AR training scenarios
Fully autonomous welding systems for hazardous environments
Bumps in the Road
Asbestos Litigation: Used asbestos in welding rods until 1981. Has faced verdicts related to historical asbestos exposure; has not filed bankruptcy or set up a trust.
Discrimination Issues:
2014: $1M DOL settlement for racial discrimination in hiring
2024: Gender pay lawsuit
International Expansion Crisis: 1990s failure to adapt Incentive Management System globally caused losses.
Current Challenges: Q1 2025 earnings miss, 8% organic sales decline, heavy industrial down high-teens.
Your Swipe File
Create competitive advantages through compensation
Choose counter-positioning forcing lose-lose competitor decisions
Build ecosystem switching costs over contractual lock-in
Invest in multi-generational culture as cornered resource
Maintain ownership structures that enable long-term thinking(similar to yesterday's Penske Automotive report)
Address legacy liabilities directly
Adapt core philosophies for international markets
Recognize execution barriers exceed IP protection